Sterile Fill & Finish
Aseptic vial/syringe filling, Grade A/B with RABS + isolator, WFI & pure steam, two lyophilisers. The most HVAC- and clean-utility-intensive pharma segment.
You shouldn’t have to hand over your facility data to find out if this is worth your time. So we’ve built a deeply-researched reference plant for each pharma segment — real Irish facilities, complex schematics, realistic equipment and values. Pick yours and explore the full simulation, the Significant Energy Users, and the board-ready audit. Nothing to enter.
Card figures are researched reference values for each segment. Load the plant and everything you see from there — the audit, the SEUs, the savings — is computed live by the physics engine.
Each plant is the analytical core a six-week audit would deliver, ready to open and explore in one click.
Choose the segment nearest yours to see the equipment, the Significant Energy Users and the savings that tend to dominate it.
Aseptic vial/syringe filling, Grade A/B with RABS + isolator, WFI & pure steam, two lyophilisers. The most HVAC- and clean-utility-intensive pharma segment.
Tablet & capsule manufacturing, Grade C/D. Granulation, fluid-bed drying, coating and dust extraction, with RH-controlled cleanroom HVAC running year-round.
Chemical synthesis — batch reactors, distillation, solvent recovery and drying. Steam- and process-cooling-dominated, with low-temp brine and large compressed air/nitrogen.
Mammalian cell culture bioreactors + downstream purification, WFI & clean steam, large chilled water and 2–8/−20/−70 °C cold storage. Cooling-dominated.
Six production freeze-dryers with aseptic fill and cold chain. Defined by large −50/−70 °C cascade refrigeration running 8,760 h/yr at low COP plus high vacuum.
Analytical, microbiology, stability and R&D labs — 100% once-through fresh air, ~55 fume cupboards, a 24/7 stability and cold-chain estate. HVAC-bound, reheat-dominated.
Savings found = annual value of NPV-ranked measures · Scope 1+2 = on-site combustion plus purchased-electricity CO₂e · every figure is per year.
Card figures are reference values from the researched segment models; open a plant and regenerate the audit to see live engine output.
Reference facilities for illustration — realistic but not any specific site. Loading one replaces the current working model in your browser.