Sterile Fill & Finish
Aseptic vial/syringe filling, Grade A/B with RABS + isolator, WFI & pure steam, two lyophilisers. The most HVAC- and clean-utility-intensive pharma segment.
You shouldn’t have to hand over your facility data to find out if this is worth your time. So we’ve built a deeply-researched reference plant for each pharma segment — real Irish facilities, complex schematics, realistic equipment and values. Pick yours and explore the full simulation, the Significant Energy Users, and the board-ready audit. Nothing to enter.
Aseptic vial/syringe filling, Grade A/B with RABS + isolator, WFI & pure steam, two lyophilisers. The most HVAC- and clean-utility-intensive pharma segment.
Tablet & capsule manufacturing, Grade C/D. Granulation, fluid-bed drying, coating and dust extraction, with RH-controlled cleanroom HVAC running year-round.
Chemical synthesis — batch reactors, distillation, solvent recovery and drying. Steam- and process-cooling-dominated, with low-temp brine and large compressed air/nitrogen.
Mammalian cell culture bioreactors + downstream purification, WFI & clean steam, large chilled water and 2–8/−20/−70 °C cold storage. Cooling-dominated.
Six production freeze-dryers with aseptic fill and cold chain. Defined by large −50/−70 °C cascade refrigeration running 8,760 h/yr at low COP plus high vacuum.
Analytical, microbiology, stability and R&D labs — 100% once-through fresh air, ~55 fume cupboards, a 24/7 stability and cold-chain estate. HVAC-bound, reheat-dominated.
Reference facilities for illustration — realistic but not any specific site. Loading one replaces the current working model in your browser.